Design and evaluation of a very high frequency dc/dc converter

Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Electrical Engineering and Computer Science, 2007.This electronic version was submitted by the student author. The certified thesis is available in the Institute Archives and Special Collections.Includes bibliographical references (p. 139-143).This thesis presents a resonant boost topology suitable for very high frequency (VHF, 30-300 MHz) dc-dc power conversion. The proposed design is a fixed frequency, fixed duty ratio resonant converter featuring low device stress, high efficiency over a wide load range, and excellent transient performance. A 110 MHz, 23 W experimental converter has been built and evaluated. The input voltage range is 8-16 V (14.4 V nominal), and the selectable output voltage is between 22-34 V (33 V nominal). The converter achieves higher than 87% efficiency at nominal input and output voltages, and maintains efficiency above 80% for loads as small as 5% of full load. Furthermore, efficiency is high over the input and output voltage range. In addition, a resonant gate drive scheme suitable for VHF operation is presented, which provides rapid startup and low-loss operation. The converter regulates the output using high-bandwidth on-off hysteretic control, which enables fast transient response and efficient light load operation. The low energy storage requirements of the converter allow the use of coreless inductors, thereby eliminating magnetic core loss and introducing the possibility of integration. The target application of the converter is the automotive industry, but the design presented here can be used in a broad range of applications where size, cost, and weight are important, as well as high efficiency and fast transient response.by Robert C.N. Pilawa-Podgurski.M.Eng

Merged Two-Stage Power Converter With Soft Charging Switched-Capacitor Stage in 180 nm CMOS

In this paper, we introduce a merged two-stage dc-dc power converter for low-voltage power delivery. By separating the transformation and regulation function of a dc-dc power converter into two stages, both large voltage transformation and high switching frequency can be achieved. We show how the switched-capacitor stage can operate under soft charging conditions by suitable control and integration (merging) of the two stages. This mode of operation enables improved efficiency and/or power density in the switched-capacitor stage. A 5-to-1 V, 0.8 W integrated dc-dc converter has been developed in 180 nm CMOS. The converter achieves a peak efficiency of 81%, with a regulation stage switching frequency of 10 MHz.Interconnect Focus Center (United States. Defense Advanced Research Projects Agency and Semiconductor Research Corporation

Submodule Integrated Distributed Maximum Power Point Tracking for Solar Photovoltaic Applications

This paper explores the benefits of distributed power electronics in solar photovoltaic applications through the use of submodule integrated maximum power point trackers (MPPT). We propose a system architecture that provides a substantial increase in captured energy during partial shading conditions, while at the same time enabling significant overall cost reductions. This is achieved through direct integration of miniature MPPT power converters into existing junction boxes. We describe the design and implementation of a high-efficiency (>;98%) synchronous buck MPPT converter, along with digital control techniques that ensure both local and global maximum power extraction. Through detailed experimental measurements under real-world conditions, we verify the increase in energy capture and quantify the benefits of the architecture.National Science Foundation (U.S.) (Grant 0925147

Architectures and circuits for low-voltage energy conversion and applications in renewable energy and power management

Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Electrical Engineering and Computer Science, 2012.Cataloged from PDF version of thesis.Includes bibliographical references (p. 337-343).In this thesis we seek to develop smaller, less expensive, and more efficient power electronics. We also investigate emerging applications where the proper implementation of these new types of power converters can have a significant impact on the overall system performance. We have developed a new two-stage dc-dc converter architecture suitable for low-voltage CMOS power delivery. The architecture, which combines the benefits of switched-capacitor and inductor-based converters, achieves both large voltage step-down and high switching frequency, while maintaining good efficiency. We explore the benefits of a new soft-charging technique that drastically reduces the major loss mechanism in switched-capacitor converters, and we show experimental results from a 5-to-1 V, 0.8 W integrated dc-dc converter developed in 180 nm CMOS technology. The use of power electronics to increase system performance in a portable thermophotovoltaic power generator is also investigated in this thesis. We show that mechanical non-idealities in a MEMS fabricated energy conversion device can be mitigated with the help of low-voltage distributed maximum power point tracking (MPPT) dc-dc converters. As part of this work, we explore low power control and sensing architectures, and present experimental results of a 300 mW integrated MPPT developed in 0.35 um CMOS with all power, sensing and control circuitry on chip. The final piece of this thesis investigates the implementation of distributed power electronics in solar photovoltaic applications. We explore the benefits of small, intelligent power converters integrated directly into the solar panel junction box to enhance overall energy capture in real-world scenarios. To this end, we developed a low-cost, high efficiency (>98%) power converter that enables intelligent control and energy conversion at the sub-panel level. Experimental field measurements show that the solution can provide up to a 35% increase in panel output power during partial shading conditions compared to current state-of-the-art solutions.by Robert C. N. Pilawa-Podgurski.Ph.D

Integrated CMOS Energy Harvesting Converter with Digital Maximum Power Point Tracking for a Portable Thermophotovoltaic Power Generator

This paper presents an integrated maximum power point tracking system for use with a thermophotovoltaic (TPV) portable power generator. The design, implemented in 0.35 μm CMOS technology, consists of a low-power control stage and a dc-dc boost power stage with soft-switching capability. With a nominal input voltage of 1 V, and an output voltage of 4 V, we demonstrate a peak conversion efficiency under nominal conditions of over 94% (overall peak efficiency over 95%), at a power level of 300 mW. The control stage uses lossless current sensing together with a custom low-power time-based ADC to minimize control losses. The converter employs a fully integrated digital implementation of a peak power tracking algorithm, and achieves a measured tracking efficiency above 98%. A detailed study of achievable efficiency versus inductor size is also presented, with calculated and measured results.Interconnect Focus Center (United States. Defense Advanced Research Projects Agency and Semiconductor Research Corporation

Modular Switched-Capacitor DC-DC Converters Tied with Lithium-Ion Batteries for use in Battery Electric Vehicles

Abstract-This paper presents a modular switched-capacitor (SC) dc-dc converter based electric drive system for battery electric vehicles. In such a system, modularized lithium-ion battery cell tied MOSFET SC converters are used instead of the more conventional IGBT boost converter. Following the drive train architecture, the modeling approach for each electrical component, including the battery set, dc-dc and dc-ac converters, ac machines, and their control is discussed. Emphasis is given on state of the art lithium-ion battery models and SC converter design. System level performance is analyzed based on simulation results across drive cycles. Hardware including a three-cell lithium-ion battery tied SC converter module is built and tested. Application notes such as economic and spacing constraints are addressed

Zero-Voltage Switching for Flying Capacitor Multi-Level Converters

This thesis presents a control technique to improve power density and efficiency of a specific power converter topology, the flying capacitor multi-level (FCML) topology. Controlling these converters in such a way to achieve zero-voltage switching (ZVS) across the full range of duty cycles, reduces switching losses and therefore can be used to allow for more dense designs, or more efficient operation. Previous works have used variable frequency control to enable ZVS at specific duty cycles in FCML converters, but have not been able to use these methods to enable ZVS across the full range. This work uses dynamic level selection and variable frequency control to increase inductor current ripple at duty cycle ranges for which ZVS was previously unattainable. Furthermore, a mathematical analysis to determine parameters for active voltage balancing of the flying capacitors during a dynamic level transition is presented. An experimental 5-level FCML prototype was built using GaN devices on a single-sided printed circuit board (PCB) to demonstrate this control technique. We demonstrate 4-level and 5-level operation with ZVS at duty cycles that are not possible with 5-level operation alone, as well as dynamic level transitioning with active flying capacitor voltage balancing

A 1-to-10 Fixed-Ratio Step-up Multi-Resonant Cascaded Series-Parallel (CaSP) Switched-Capacitor Converter with Zero-Current Switching

Resonant hybrid switched-capacitor converters (ReSCs) have the ability to achieve high efficiencies, power densities, and high power-handling capabilities. However, ReSCs have yet to be widely explored in high-voltage (HV) step-up application areas. In this work, we attempt to bridge the gap between ReSCs and the HV step-up application space by proposing a 1-to-10 step-up cascaded series-parallel (CaSP) converter. The principles of operation and functionality of the circuit are discussed and are validated with a hardware prototype. Experimental results up to 300 W and 350 V including efficiency and load regulation measurements and demonstration of zero current switching (ZCS) are provided